Monday, September 23, 2019

The Process of Electrochemical Machining Essay Example | Topics and Well Written Essays - 1250 words - 12

The Process of Electrochemical Machining - Essay Example Since most of the metals in the pure state without undergoing any treatment might not serve the intended roles mostly emerging with the current technological know-how. Utilizing Faraday’s laws of electrolysis, machining is normally by way of controlled removal of metal through dissolution an electrolytic cell’s anode (Singal, Mridul & Rishi, 2008). Hence, initiating a current if the electrolyte in which the poles are immersed (in aqueous like NaCl) can adequately allow movement of atoms in such a way it ensures conduction process. The core principle that characterizes this process encompasses rapid as well as the selective dissolution of the workpiece intended to be machined, which acts as an anode and the released components attach themselves on the cathode normally linked to a D.C (Setchi, Howlett, Naim, & Seinz, 2014). Therefore, this study seeks to avail sufficient and precise information regarding ECM process coupled with how current technological know-how has embr aced it in varied applications. The process entails immersion of both the workpiece and anode in the electrolytic aqueous, which in this case it might be NaCl or NaNO3 (Setchi, Howlett, Naim, & Seinz, 2014). The creation of potential between the electrodes takes place with the intention of initiating D.C that will facilitate anode dissolution. It is also through the use of D.C that facilitates a flow of electrons from the piece intended to be worked on goes to the cathode, hence initiating the gas release. In the industrial settings as depicted in Figs 2 and 3, it entails immersing or placing the workpiece in an electrolyte and linking to a high current power source through the +ve terminal (Singal, Mridul & Rishi, 2008). Then the cathode tool to the –ve side and shaped in such a way to fit effectively in the anode’s cavity without making any contact. Even flow of the electrolyte with an approximate 5m/s velocity amid the electrodes is by the aid of a recirculation pump. This is to intensify both mass and charge movement especially through the created sublayer adjacent to the anode piece (Abdel-Gawad, 2013).

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